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Manufacturing plastic parts even more efficiently thanks to sophisticated simulation software
MOLDFLOW: Simulation for injection molding and injection compression molding of plastic parts
The challenge
Today, plastic parts have to be lighter, more precise and more sustainable – with shorter development times at the same time. Thin wall thicknesses, complex geometries and new materials increase the risk of warping, weld lines and quality problems. In order to master these challenges early on, reliable data is needed instead of trial and error. This is precisely where Moldflow 2023 provides support with a faster solver, new interface and extended analysis functions.
Why Moldflow? – The most important advantages
- Higher component quality: early detection of warpage, weld lines and flow problems
- Less material & waste: Targeted optimization of wall thicknesses
- Safe tools: Realistic testing of the sprue and cooling system
- Faster cycles: efficient design of cooling channels
- Produce more sustainably: Realistically evaluating recycled materials & bioplastics
Simulation makes the entire product development process more predictable – according to the principle:
“Engineer, don’t get angry.”
Highlights
Injection molding simulation in Fusion 360
Fusion 360 is included with every Moldflow license – ideal for adapting geometries and simulating them directly.
Highlights:
- Filling simulation shows weld lines, air pockets & warpage
- Access to 12,000+ material data records
- Automatic optimization suggestions
- Seamless CAD simulation workflow
New in Moldflow 2023:
- Revised, intuitive user interface
- Faster calculations thanks to solver optimizations
- Extended functions in the Scandium Tech Preview
- Improved connection to Fusion 360
Simulation as a sustainability factor
Fewer test runs, fewer rejects, lower material consumption: Moldflow actively supports the achievement of ESG targets. Particularly important: the safe design of sustainable plastics and recyclates.
smarter design. more sustainable production.
Moldflow shows how a plastic part will behave even before production – and makes decisions safer, faster and more sustainable. We are happy to support you with all questions relating to simulation, material selection and process optimization.
Solution
Moldflow makes the entire injection moulding process predictable: material, gate, filling and cooling can be digitally checked and optimized before costs are incurred. The result: fewer rejects, lower material consumption, reliable tools and shorter cycles. In combination with Fusion 360, an end-to-end CAD simulation workflow is created – ideal for more efficient and sustainable decisions.
