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WORKSHOP | Materialise 2025 | discover – learn – optimize

Günter Oberacher — Thu, 17 Apr 2025 07:12:59 +0000

WORKSHOP | Materialise 2025 | Discover – Learn – Optimize

V29 update training, new production technology and new software modules

This workshop is much more than just software update training.

We introduce you to the new features and improvements of Materialise Magics 29. Find out how you can make your additive manufacturing even more powerful with implicit geometries, optimized support structures and more efficient build processes.

We will also be talking about new hardware technologies and innovative processing strategies in the world of additive manufacturing.

Pssst! A new Materialise update is coming in mid-May – so stay tuned

WORKSHOP | Materialise 2025 | 5.6.25

Venue

WESTCAM Datentechnik GmbH

Pummerinplatz 5

4490 St. Florian near Linz – Upper Austria

Click here for the route

Target group

Users of the 3D printing software Materialise Magics, 3D printing enthusiasts

Prerequisites

Basic knowledge of additive manufacturing

AGENDA

12:45 – 13:15 | “Welcome”
13:15 – 15:00 | Materialise Update Training | Speaker: Dennis Bieber – Materialise
- Efficient data preparation: Faster processing thanks to component replacement & support transfer
- Advanced build preparation: Automatic placement, nest optimization & BREP components
- New technologies: Use of implicit geometries for more precision
15:00 – 15:30 | “Coffee-Break”
15:30 – 16:00 | ARCAM EBM Point Melt | Speaker: Harald Spiegl – WESTCAM
16:00 – 16:30 | E-Stage Plus | Speaker: Dennis Bieber – Materialise
16:30 – 17:00 | Simulation News | Speaker: Dennis Bieber – Materialise
from 17:00 |“Additive aperitif”: Cozy conclusion among industry colleagues

Laura Arrigoni

3D printing, CAM & MES training

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Materialise Magics E-Stage | Basic

Andreas Hueber — Thu, 18 Jul 2024 06:22:53 +0000

Materialise Magics E-Stage | Basic

Target group

Machine Operator Laser Metal Printing

Prerequisites

Knowledge of Materialise Magics and SG+ module

Learning content

Fully automate support generation with e-Stage for Metal+, increase the quality and efficiency of your production and avoid material costs due to multiple supports.

Course content

Determination of the optimum parameter sets based on material and component properties
Optimization based on test prints

Course duration: 1 day interactive (several prints are required, which is why it is spread over a longer period of time)

Training dates

Gladly there for you

Laura Arrigoni

3D printing, CAM & MES training

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Training overview

Materialise Magics Simulation | Basic

Andreas Hueber — Thu, 18 Jul 2024 06:22:09 +0000

Materialise Magics Simulation | Basic

Target group

Machine Operator Laser Metal Printing

Prerequisites

Knowledge of Materialise Magics and SG+ module

Learning content

Increase the quality of your printed parts and minimize production errors by optimizing the metal additive manufacturing (AM) process with the Magics Ansys simulation module.

Calibration of the simulation
Thermal simulation
Interpretation of simulation results
Optimization of the building platform based on simulation results

Course duration: 1 day interactive (several prints are required, which is why it is spread over a longer period of time)

Training dates

Gladly there for you

Laura Arrigoni

3D printing, CAM & MES training

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Training overview

Materialise Magics | Advanced

Günter Oberacher — Thu, 18 Jul 2024 06:21:34 +0000

Materialise Magics | Advanced

Target group

3D printing machine operators, design engineers

Prerequisites

Materialise Magics basic knowledge

Learning content

Optimize your print preparation and production. Tools such as E-Stage, simulation and the structure module reduce the reject rate and increase the quality of your components at the same time.

Course content

E-stage for metal and plastic
Simulation for laser melting metal
3D structures for weight optimization

Duration: 2 days

Training dates

Gladly there for you

Laura Arrigoni

Sales Support 3D Printing, CAM & ACADEMY

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Training overview

Materialise Magics | Basic

Andreas Hueber — Thu, 18 Jul 2024 06:21:11 +0000

Materialise Magics | Basic

Target group

3D printing machine operators, design engineers

Prerequisites

No special basic knowledge

Learning content

Discover different data preparation and STL editing tools for additive manufacturing. At the end of the course, you will be able to convert files to STL, repair errors, edit designs and prepare build platforms.

Course content

Basics of additive data preparation
Repair of data
Optimization for 3D printing
Support generation
Slicing

Duration: 2 days

Training dates

Gladly there for you

Laura Arrigoni

3D printing, CAM & MES training

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Training overview

Spare parts

Emma Wieser — Wed, 24 Apr 2024 09:12:05 +0000

We for you

Advice on processes and materials
3D scan of defective original components
CAD design of digital 3D models
3D printing of spare parts, wear parts, prototypes, etc.
Fast and professional order processing
Personal contact from the design to the finished product

3D printing service for spare parts

Spare parts

Welcome to our 3D printing service, specializing in high-quality spare parts! In a world where time is of the essence, we offer innovative solutions to get machines and devices back in working order quickly.

Wear and spare parts from the 3D printer

Precisely fitting, sustainable, crisis-proof

A defective component can stop the entire production process. Spare parts are often difficult to obtain or no longer available. This is where 3D printing offers a flexible solution. We create digital 3D models of your component, either through precise measurement or by our experts. These models serve as the basis for printing, using various materials and processes such as metal and plastic printing.

Our services:

Individual spare parts production: Customized solutions for rare or complex parts.
Rapid prototyping: Minimize downtime with fast printing processes.
Versatile materials: Robust solutions made of plastic and metal
Design intervention: creation or adaptation of a CAD model using the latest software

Get in touch with us!

Find out more about our services and receive a non-binding offer. Let’s find the best solutions for your spare parts together!

daniel.hebenstreit@westcam.at

When time is of the essence

Welcome to WESTCAM, the specialist for
high-quality spare parts & wear parts using additive manufacturing.

In our everyday lives, where the motto “time is money” usually applies, we help with innovative 3D printing services to quickly make objects, machines and devices fully functional and operational again.

Optimum support: from design to the finished product

Do you need to repair something, require a specific wearing part or can no longer reorder the original spare part? We have the know-how and support you from design to the finished product.

We are happy to create a print-ready 3D model for you or repair existing 3D data if required. The 3D printer then produces the component layer by layer from the appropriate material. The component is ready for use within a short time.

3D printing SERVICE: Spare & wear parts

Individual spare parts

Customized solutions for rare or complex parts.

Fast prototypes

Minimize downtime with fast printing processes.

Versatile materials

Robust solutions made of plastic and metal

CONSTRUCTIVE INTERVENTION

Creation or adaptation of the CAD model using state-of-the-art software

The advantages of 3D printed parts

Availability without delivery problems

A key advantage of 3D printing is its rapid availability. Once the digital model has been created, printing can begin immediately. There are no long lead times for the preparation of production or the delivery of various source materials. This reduces the supply chain, shortens transport routes and speeds up the entire production process.

Sustainable and crisis-proof thanks to regional production

It is not only the shorter delivery routes that make 3D printing a climate-friendly production process. With 3D printing, only as much material is used as is actually needed – unnecessary waste is avoided. The lean and regional supply chain also reduces dependence on global events and supra-regional producers. This makes it a very crisis-proof process.

Cost savings: storage & downtimes

Thanks to the rapid production of components from the 3D printer, you no longer need a huge stock of spare parts. This saves storage costs. You also save time and therefore money in the event of unforeseen repairs. Spare parts from the 3D printer are produced quickly and reduce any downtimes.

Perfect fit & made to measure

Components, wear parts, spare parts – with all these modules, every millimeter counts when it comes to production. No matter how big or small, from a mini spare part for a vacuum cleaner at home to a major repair for a turbine, the 3D printer manufactures the products precisely to size.

Availability without delivery problems

Frequently asked questions (FAQs)

Mein Bauteil ist beschädigt. Kann ich es durch 3D-Druck ersetzten lassen?

Basically yes!

3D data is always required for 3D printing. You can either create these yourself using CAD software or, if you do not have the option, we will be happy to offer you this service. Alternatively, it is possible to digitize the damaged component using 3D scans.

We will be happy to advise you to find the right solution for you

Welche Informationen werden für den 3D-Druck benötigt?

In order to be able to provide you with a meaningful offer, we need the following information:

Function of the component
Order quantity
Desired material
Ideally a 3D data set

If you do not have information on every point, we will be happy to advise you.

Lohnt sich ein 3D-Druck-Dienstleistung für den privaten Bereich „Haushaltsgeräte“?

This must be checked individually for each application. If a 3D data set is available, 3D printing can be a cost-effective solution in most cases. If no data set is available, we will be happy to offer you an engineering service. We check in advance whether the total costs for 3D printing, including engineering, are reasonable for the spare part.

We advise you personally!

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Gladly there for you

Daniel Hebenstreit

3D printing & engineering

+43 5223 55509 223

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hyperMILL Additive Manufacturing

Emma Wieser — Wed, 24 Apr 2024 06:20:18 +0000

Additive and subtractive manufacturing optimally combined

hyperMILL Additive Manufacturing

Additive manufacturing – only truly perfect with CAD/CAM

hyperMILL Additive Manufacturing combines the additive world with the subtractive world – the only way to achieve perfect results efficiently.

Blog – hyperMILL meets 3D printing

What’s new hyperMILL 2024

Brochure additive manufacturing

Highlights

Hybrid processing
Perfect area of application: repair of components
Different materials

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Hybrid processing

A hybrid manufacturing process is when both additive and ablative, subtractive manufacturing are combined in one processing machine.

Here, hyperMILL offers coverage of “both worlds”, i.e. the programmer is able to program both deposition welding and milling in one interface.

The result is ONE NC file that contains all production steps.

Perfect area of application: repair of components

By covering both the additive process and the subtractive process, completely new areas of application are possible. This combined process is ideal for component repairs.

An example of this would be the repair of a damaged turbine blade. Here, material is applied and then removed until the component geometry is completely restored.

Different materials

Another highly interesting possibility of additive manufacturing is the use of different materials, which allows the component properties to be changed in a targeted manner.

We advise you personally!

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Gladly there for you

Harald Spiegl

3D printing & engineering

+43 5223 55509 340

harald.spiegl@westcam.at

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Materialise e-Stage for Metal+

Emma Wieser — Wed, 24 Apr 2024 06:18:54 +0000

Supports at the touch of a button

Materialise e-Stage for Metal+

Success in 3D metal printing means keeping costs low, production quality and efficiency high and printing designs error-free the first time. With e-Stage for Metal+, you can create supports completely automatically.

This brings advantages from data preparation to the removal of supports.

Highlights

Automatic generation of support structures
Open support structures
Stacking components in the Z direction

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Automatic generation of support structures

Automatic generation of supports and placement of additional cones to reduce slag formation and stresses and prevent possible deformations.

Save up to 90% of your time for the manual generation of supports and at the same time minimize the risk of manual errors and damage to the construction part.

Open support structures

Optimize your post-processing process with the help of fine supports that you can easily remove, reducing the need for additional processes such as EDM and machining.

For large components, material savings of up to 40% can be achieved compared to block supports, while improving the accuracy and quality of the parts. The easy-to-remove, ultra-thin contact points and the fine support structure mean that almost 100% of excess powder can be removed, reducing risks to the health and safety of your employees.

Quality thanks to intelligent modeling

Generate only required supports to significantly reduce post-processing time compared to traditional support generation methods.

With e-Stage for Metal+, you can determine exactly where supports are needed so you can print right the first time without wasting material or time removing unnecessary structures.

Nesting in Z-direction

To make efficient use of your build volume, e-Stage allows you to nest parts on top of each other in the Z-direction so that your machine can run longer during non-productive times.

Frequently asked questions (FAQs)

Which coater blades should be used?

The E-Stage support is very thin and can be deformed by hard blades such as steel blades. We recommend flexible blades such as rubber blades.

Can e-stage support be combined with conventional support structures?

In principle, the E-Stage Support is sufficient to adequately support the components. If a stronger connection is required, the E-Stage Support can be combined with Cone Supports.

Which components are particularly suitable for E-Stage Support?

In general, all components can be supported quickly and automatically with E-Stage. The greatest advantages are found in components with particularly complex geometries, with internal geometries and in components that are manufactured from expensive materials such as titanium.

We advise you personally!

[contact-form-7]

Gladly there for you

Harald Spiegl

3D printing & engineering

+43 5223 55509 340

harald.spiegl@westcam.at

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Materialise Magic’s Ansys simulation

Emma Wieser — Wed, 24 Apr 2024 06:18:26 +0000

Perfect components on the first print

Materialise Magic’s Ansys simulation

Increase the quality of your printed parts and minimize production errors by optimizing the metal additive manufacturing (AM) process with the Magics Ansys simulation module.